KTM 525 SMR - 2004 Specifications and Reviews

The 2004 KTM 525 SMR is a lightweight supermoto designed for aggressive street and track riders seeking raw performance and agility. Powered by a potent 510cc liquid-cooled single-cylinder engine producing 43 Nm of torque, it delivers explosive acceleration and nimble handling. Best known for its minimal weight of 107.5 kg and responsive 6-speed transmission, the 525 SMR excels at high-speed cornering and dynamic riding on both asphalt and mixed terrain.

2004
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General information

CategorySuper motard
Year2004
ModelKTM 525 SMR
 
 

Engine and Transmission Specifications

Transmission typefinal driveChain
Gearbox6-speed
Cooling systemLiquid
Fuel controlOHC
Fuel systemCarburettor
Bore x stroke95.0 x 72.0 mm (3.7 x 2.8 inches)
Compression11.0:1
Torque43.00
Stroke4
Engine typeSingle cylinder
Capacity:510.40 ccm (31.14 cubic inches)

Physical measures and capacities

Wheelbase1,481 mm (58.3 inches)
Ground clearance310 mm (12.2 inches)
Overall width525 mm (20.7 inches)
Overall height525 mm (20.7 inches)
Alternate seat height675 mm (26.6 inches) If adjustable, highest setting.
Seat height855 mm (33.7 inches) If adjustable, lowest setting.
Dry weight107.5 kg (237.0 pounds)

KTM 525 SMR dimensions and frame

Rear brakes diameter310 mm (12.2 inches)
Rear brakesSingle disc
Front brakes diameter320 mm (12.6 inches)
Front brakesSingle disc
Front tyre dimensions120/70-17
Rear suspensionWP-PDS-DA shock absorber
Front suspensionWP-USD 48/26 MA/PA
Frame typeChromium molybdenum

Speed and acceleration

Color optionsOrange
Fuel capacity7.00 litres (1.85 gallons)

Other specs

MaintenanceFind parts, fluids, filters, maintenance tools and service items on eBay

Performance Profile & Rider Fit

4.2s
0-60 mph (est.)

Best For

Track90%
City55%
Cornering97%
Daily Riding30%
Touring12%
Passenger10%

Rider Profile

Best ForThis is a specialist machine best suited to experienced riders who already understand light, twitchy motorcycles and can manage a punchy single-cylinder powerband.
PurposeBuilt as a supermoto weapon, it excels at tight, twisty tarmac, flick-flack direction changes, and aggressive cornering rather than any form of relaxed riding.
Rider FitAt around 110 kg dry with a tall 855 mm seat, it demands an active, standing-capable riding style and rewards riders who are fit and comfortable shifting body weight constantly.
CharacterRaw, minimalist, and razor-sharp, it feels like a motocrosser wearing street tyres, with instant steering response and a hard-edged, mechanical personality.
Not Ideal ForIt is a poor choice for anyone wanting comfort, wind protection, luggage capacity, passenger accommodation, or long-distance touring.

Character map is an editorial estimate based on this bike's specifications, not a lab-tested measurement.

Rider Fit Visualizer

2004 KTM 525 SMR Rider Ergonomics Assessment

Calculated in your browser only - your height/inseam are never sent to our servers.

Feet:

At 855mm, a rider of 175cm with a 79cm (estimated) inseam will reach the ground with tip-toe one foot on the 2004 KTM 525 SMR, with a relaxed knee angle of around 135 degrees and a forward-leaning riding position.

Data quality: measured. Assumes about 30mm of suspension sag once seated (a typical street-bike rule of thumb - stiffer or softer suspension will vary). This is an approximation from category-typical geometry and generic body proportions, not a measurement of this specific bike or you - sit on it before you buy.

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