KTM 525 EXC Racing - 2004 Specifications and Reviews
The 2004 KTM 525 EXC Racing is a high-performance enduro machine built for serious off-road competitors and experienced riders seeking maximum power and reliability. Its potent 510cc liquid-cooled four-stroke engine delivers strong torque across the rpm range, while the WP-USD 48 suspension and rigid chromoly frame provide excellent handling on demanding terrain. Known for its legendary durability and race-proven engineering, the 525 EXC dominated enduro competitions throughout the mid-2000s.
General information | |
| Category | Enduro / offroad |
| Year | 2004 |
| Model | KTM 525 EXC Racing |
Engine and Transmission Specifications | |
| Transmission type,final drive | Chain |
| Gearbox | 6-speed |
| Cooling system | Liquid |
| Fuel control | OHC |
| Fuel system | Carburettor |
| Bore x stroke | 95.0 x 72.0 mm (3.7 x 2.8 inches) |
| Compression | 11.0:1 |
| Engine type | Single cylinder, four-stroke |
| Capacity: | 510.40 ccm (31.14 cubic inches) |
| | |
Brakes, suspension, Frame and wheels | |
| Rear brakes diameter | 260 mm (10.2 inches) |
| Rear brakes | Single disc |
| Front brakes diameter | 216 mm (8.5 inches) |
| Front brakes | Single disc |
| Rear suspension | WP-PDS-shock absorber |
| Front suspension | WP-USD 48 MA |
| Rake (fork angle) | 5.0° |
| Frame type | Chromium molybdenum |
Physical measures and capacities | |
| Fuel capacity | 8.50 litres (2.25 gallons) |
| Wheelbase | 1,481 mm (58.3 inches) |
| Ground clearance | 385 mm (15.2 inches) |
| Overall width | 525 mm (20.7 inches) |
| Overall height | 525 mm (20.7 inches) |
| Alternate seat height | 675 mm (26.6 inches) If adjustable, highest setting. |
| Seat height | 925 mm (36.4 inches) If adjustable, lowest setting. |
| Dry weight | 117.2 kg (258.4 pounds) |
Other specs | |
| Maintenance | Find parts, fluids, filters, maintenance tools and service items on eBay |
Performance Profile & Rider Fit
Best For
Track30%
City20%
Cornering70%
Daily Riding15%
Touring20%
Passenger5%
Rider Profile
| Best For | This is a serious competition enduro machine best suited to experienced off-road riders comfortable with a tall, light, high-strung race bike. |
| Purpose | Built purely for enduro racing and technical off-road riding, not as a road or all-round machine. |
| Rider Fit | The tall 925mm seat height, minimal seat padding, and kick-start-only setup demand good fitness, leg length, and off-road riding skill. |
| Character | A featherweight, high-revving single-cylinder racer with razor-sharp handling, huge suspension travel, and a raw, focused competition feel. |
| Not Ideal For | This bike is not suitable for riders wanting a comfortable commuter, a passenger-friendly tourer, or a beginner-friendly first motorcycle. |
Character map is an editorial estimate based on this bike's specifications, not a lab-tested measurement.
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