KTM 525 MXC USA - 2004 Specifications and Reviews

The 2004 KTM 525 MXC USA is a liquid-cooled enduro bike built for serious off-road enthusiasts seeking raw performance and reliability. Its potent 510cc single-cylinder engine delivers impressive power for trail riding and cross-country adventures. Known for lightweight construction and aggressive handling, it appeals to experienced riders tackling challenging terrain.

2004
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General information

CategoryEnduro / offroad
Year2004
ModelKTM 525 MXC USA
 
 

Engine and Transmission Specifications

Transmission typefinal driveChain
Gearbox6-speed
Cooling systemLiquid
Fuel controlOHC
Fuel systemCarburettor
Bore x stroke95.0 x 72.0 mm (3.7 x 2.8 inches)
Compression11.0:1
Stroke4
Engine typeSingle cylinder
Capacity:510.40 ccm (31.14 cubic inches)

Physical measures and capacities

Wheelbase1,481 mm (58.3 inches)
Ground clearance385 mm (15.2 inches)
Overall width525 mm (20.7 inches)
Overall height525 mm (20.7 inches)
Alternate seat height675 mm (26.6 inches) If adjustable, highest setting.
Seat height925 mm (36.4 inches) If adjustable, lowest setting.
Dry weight118.2 kg (260.6 pounds)

KTM 525 MXC USA dimensions and frame

Rear brakes diameter260 mm (10.2 inches)
Rear brakesSingle disc
Front brakes diameter216 mm (8.5 inches)
Front brakesSingle disc
Rear suspensionWP-PDS-shock absorber
Front suspensionWP-USD 48 MA
Rake (fork angle)26.5°
Frame typeChromium molybdenum

Speed and acceleration

Color optionsOrange
Fuel capacity14.00 litres (3.70 gallons)

Other specs

MaintenanceFind parts, fluids, filters, maintenance tools and service items on eBay

Performance Profile & Rider Fit

Best For

Track55%
City15%
Cornering80%
Daily Riding15%
Touring20%
Passenger5%

Rider Profile

Best ForThis bike suits experienced off-road riders who are comfortable with a tall, aggressive open-class enduro machine and its abrupt, race-bred power delivery.
PurposeBuilt as a big-bore cross/motocross-derived enduro weapon, it excels at hard trail riding, woods racing, and technical off-road competition rather than everyday transport.
Rider FitThe tall 925mm seat height, light 112.5kg dry weight, and kick-plus-electric start demand good rider fitness, leg length, and confidence standing on the pegs.
CharacterIt has the raw, punchy, torque-heavy character typical of a large-displacement carbureted single, rewarding aggressive rider input with fast direction changes and strong acceleration out of corners.
Not Ideal ForThis is not a good fit for new riders, commuters, passengers, or anyone wanting a comfortable long-distance road-touring machine.

Character map is an editorial estimate based on this bike's specifications, not a lab-tested measurement.

Rider Fit Visualizer

2004 KTM 525 MXC USA Rider Ergonomics Assessment

Calculated in your browser only - your height/inseam are never sent to our servers.

Feet:

At 925mm, a rider of 175cm with a 79cm (estimated) inseam will reach the ground with cannot reach comfortably on the 2004 KTM 525 MXC USA, with a cramped knee angle of around 80 degrees and an upright riding position.

Data quality: measured. Assumes about 30mm of suspension sag once seated (a typical street-bike rule of thumb - stiffer or softer suspension will vary). This is an approximation from category-typical geometry and generic body proportions, not a measurement of this specific bike or you - sit on it before you buy.

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